آلة تمزيق صناعية Bomatic B1000D

Preis: Contact us for price
We are selling a shredding and processing system for printer toner cartridges. The system is also suitable for processing small and medium-sized waste electrical and electronic equipment (WEEE).It was only in operation for five years and has already been professionally dismantled
This shredding and processing plant for toner cartridges was developed to efficiently separate valuable materials and reuse them in the recycling process. Through the use of high-performance machinery and intelligent separation technologies
this line enables the sustainable and economical recovery of metals and plastics from toner cartridges.The process consists of several stages: First
the modules are shredded
then sorted and finally separated in order to optimally process the different material fractions
Machines and processes of the plant
1
Feed dispenser with big bag unloading station
– length 5 m
Used for the controlled emptying and dosing of material from big bags
2. Inclined belt conveyor
– length 10 m
conveying speed 0.7 m/s
power 4 kW
It transports the material at a speed of approximately 0.7 m/s to a defined height and is part of a recycling or processing line
3. Shredding machine - Bomatic B1000D
The Bomatic B1000D is a high-performance four-shaft shredder with two 22 kW motors
specifically designed for shredding complex materials such as toner cartridges. Its robust construction and powerful drives enable efficient shredding of plastics
rubber
wood
and the metallic components of the cartridges
Key features
Powerful drives: Two 22 kW motors for high torque
Four-shaft design: Uniform particle size and stable process
Versatile applications: plastics
rubber
wood
metals
Robust construction: For continuous operation under industrial conditions
Processing capacity (approx.)
Toner: 1 t/h
Passenger car tires: 3 t/h
Plastic drums up to 240 l: 150 pcs/h
Steel drums up to 220 l: 120 units/hour
Production and industrial waste: 20 m³/h
Paper/document shredding: 7 m³/h
4. Vibrating conveyor trough with screen (4 m
2 × kW)
– Efficient material separation
After crushing
the material is conveyed via a 4 m long vibrating conveyor trough with a screen
resulting in a separation into fine and coarse fractions
Automatic separation
Vibration mechanism prevents blockages
Reduced dust generation
5. – Screw conveyor SD5003
Screw conveyors are used in recycling and processing plants for the uniform conveying of bulk materials
granules or flakes
6. Rotarex R1200 – Vertical High-Performance Shredder
The Rotarex R1200 is a powerful vertical shredder with a 90 kW motor for the efficient processing of a wide variety of materials. It is particularly suitable for demanding applications such as electronic waste
MBT waste
slaughterhouse waste
toner
or horse manure
Key features
90 kW drive for high torque
Vertical design for uniform particle sizes
Wide range of applications
Adjustable discharge opening
Robust industrial design
7. Conveyor belt - length 6.5 m
conveying speed 0.7 m/s
8. Magnetic separator – removal of ferrous metals
A high-performance magnetic separator reliably removes all ferrous metals such as steel parts
screws and ferromagnetic contaminants
Strong magnetic field
Automatic cleaning
Protection of downstream machinery
9. Non-ferrous metal separator (eddy current separator)
Separates aluminium
copper and brass from plastic fractions using eddy current technology
Precise metal separation
Higher purity of recyclable materials
High throughput
10. Filter system (extraction system)
The filter system is an integrated piping system for removing dust from the material
especially toner dust. The separated particles are collected and compacted in a big bag positioned below the hopper
Exhaust air volume flow: 16,000 m³/h
9. ATEX explosion protection system
ATEX is a European directive for explosion protection (“ATmosphères EXplosibles”)
In the event of an explosion
extinguishing powder containers are activated by gas generators. A specially designed
reusable flap valve ensures rapid opening. The extinguishing powder is immediately introduced into the resulting explosion cloud and effectively suppresses the flame
Advantages of the system
Capsule mechanism for safe triggering
Electronic addressability
No maintenance-intensive explosives
Quick restart
Plug-and-play system
Increased safety when changing containers
Fast and cost-effective refilling
Advantages of the plant
Efficient raw material recovery
Sustainability and environmental protection
Modular design
Durable and reliable machines
This modern line enables efficient processing of toner modules and contributes to both environmental protection and cost optimization in the recovery of secondary raw materials
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